中空玻璃生产线的工艺流程

时间:2024-11-16 来源:http://www.jncsjx.com/ 发布人:昌盛机械

  玻璃切割下料 :

  Glass cutting and cutting:

  原片玻璃通常为无色浮法玻璃或其他彩色玻璃,如遮阳玻璃、钢化玻璃、夹层玻璃,厚度一般为3-12mm。这些玻璃必须符合GB11614中一级品或优等品的规定,并经检验合格后方可使用。

  Original glass is usually colorless float glass or other colored glass, such as sunshade glass, tempered glass, laminated glass, with a thickness generally ranging from 3-12mm. These glasses must comply with the requirements of GB11614 for first-class or superior products and pass inspection before they can be used.

  玻璃切割可以采用手工或机器进行,但必须保证尺寸准确无误。切割过程中应注意玻璃表面不得有划伤、内质均匀,不得有气泡或夹渣等明显缺陷。切割好的玻璃应按尺寸分拣并装到运输车上,送到玻璃磨边机旁边。

  Glass cutting can be done manually or by machine, but it must be ensured that the dimensions are accurate and error free. During the cutting process, attention should be paid to the absence of scratches on the glass surface, uniform internal quality, and obvious defects such as bubbles or slag inclusions. The cut glass should be sorted by size and loaded onto a transport vehicle, and sent to the side of the glass edging machine.

  玻璃清洗干燥 :

  Glass cleaning and drying:

  玻璃清洗必须采用机器清洗法,因为人工清洗无法保证清洗质量。清洗前需检验玻璃无划伤,并最好使用去离子水。清洗后的玻璃要通过光照检验,确保表面无水珠、水渍及其他污渍。若有缺陷,需调整机器运行速度、加热温度、风量和毛刷间隙,直到达到效果完好为止。洗完后的玻璃应在1小时之内组装成中空玻璃,且玻璃之间不得磨擦划伤。最好有半成品玻璃储存小车,将玻璃片与片之间隔开。

  Glass cleaning must be done using machine cleaning methods, as manual cleaning cannot guarantee cleaning quality. Before cleaning, it is necessary to inspect the glass for scratches and preferably use deionized water. The cleaned glass should undergo light inspection to ensure that the surface is free of water droplets, water stains, and other stains. If there are defects, adjust the machine's operating speed, heating temperature, air volume, and brush gap until the effect is intact. After washing, the glass should be assembled into insulated glass within 1 hour, and there should be no friction or scratches between the glasses. It is best to have a semi-finished glass storage cart to separate the glass sheets from each other.

中空玻璃外合生产线(8)

  胶条式或铝条式中空玻璃的组装 :

  Assembly of rubber strip or aluminum strip insulated glass:

  胶条式中空玻璃组装 :加工温度冬季应在10-20度之间,夏季应在20-30度之间为宜。相对湿度要求稍低,以保证胶条与干燥剂的有效混合和作用。组装过程中,胶条应均匀分布,压合后随即封口,并确保干燥后的气体从小口溢出。

  Assembly of rubber strip insulated glass: The processing temperature should be between 10-20 degrees Celsius in winter and 20-30 degrees Celsius in summer. The relative humidity requirement is slightly lower to ensure effective mixing and interaction between the rubber strip and the desiccant. During the assembly process, the rubber strip should be evenly distributed, sealed immediately after pressing, and ensure that the dried gas overflows from the small opening.

  铝条式中空玻璃组装 :温度也应控制在10-30度之间。合片后需在铝框外边部和玻璃边部留有5-7mm左右的距离,涂布第二道密封胶(聚硫胶),防止气泡,并确保涂布均匀。涂完后需刮去玻璃表面残余,完成加工。中空玻璃的放置也应正确,堆垛架底部平面与侧部应始终保持90度并倾斜放置,避免油渍和石灰等污染物影响密封性能。

  Aluminum strip insulated glass assembly: The temperature should also be controlled between 10-30 degrees. After lamination, a distance of about 5-7mm should be left between the outer edge of the aluminum frame and the glass edge, and a second layer of sealant (polysulfide adhesive) should be applied to prevent bubbles and ensure even coating. After coating, the residual surface of the glass needs to be scraped off to complete the processing. The placement of insulated glass should also be correct, and the bottom plane and sides of the stacking frame should always be kept at a 90 degree angle and tilted to avoid contamination such as oil stains and lime affecting the sealing performance.

  中空玻璃的检验与包装 :

  Inspection and packaging of insulated glass:

  组装好的中空玻璃需通过光照检验、尺寸检验和气密性检验,确保无质量问题。检验合格后,应及时进行包装,避免长时间暴露在环境中影响质量。

  The assembled insulating glass needs to undergo light inspection, size inspection, and air tightness inspection to ensure no quality issues. After passing the inspection, packaging should be carried out in a timely manner to avoid prolonged exposure to the environment that may affect quality.

  辅助设备的使用 :

  Use of auxiliary equipment:

  中空玻璃生产过程中还需使用一些辅助设备,如玻璃切割机、玻璃磨边机、玻璃清洗烘干机、玻璃检验运输机、铝框定位机、玻璃合片机、翻转运输机、旋转涂胶台、双组份打胶机、中空玻璃专用充气机、成品玻璃输送车、铝条折弯机、自动分子筛罐装机、丁基胶涂胶机、半自动铝框输送机等。

  In the production process of insulating glass, some auxiliary equipment is also required, such as glass cutting machine, glass edging machine, glass cleaning and drying machine, glass inspection conveyor, aluminum frame positioning machine, glass laminating machine, flip conveyor, rotary coating table, two-component gluing machine, insulating glass special inflator, finished glass conveyor, aluminum strip bending machine, automatic molecular sieve canning machine, butyl rubber coating machine, semi-automatic aluminum frame conveyor, etc.

  本文由中空玻璃生产线提供帮助,更多的相关内容请点击:http://www.jncsjx.com希望本文能够为您带来帮助,感谢您的阅读!

  This article is assisted by an insulated glass production line. For more related content, please click: http://www.jncsjx.com I hope this article can be helpful to you. Thank you for reading!

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