中空玻璃生产线的基本工艺流介绍
时间:2023-05-31 来源:http://www.jncsjx.com/ 发布人:昌盛机械
原片玻璃厚度一般3~12mm,采用手工或全自动切割机进行切割,需保证尺寸合乎要求。在工人操作过程中应避免玻璃表面有划伤,并选择没有气泡、夹渣、内质不均匀、色差、脱膜等明显缺陷的原片。中空玻璃的整个制造流程为:清洗一合片一压合一打胶;隔条切割一弯框或插脚一灌分子筛一打丁基胶。
The thickness of the original glass is generally 3-12mm, and manual or fully automatic cutting machines are used for cutting, ensuring that the dimensions meet the requirements. During the operation process, workers should avoid scratches on the surface of the glass and choose the original sheet without obvious defects such as bubbles, slag inclusion, uneven internal quality, color difference, and detachment. The entire manufacturing process of insulating glass is: cleaning, laminating, pressing, and gluing; Cut a curved frame or insert into a spacer, pour a molecular sieve, and apply a dozen butyl adhesive.
一、玻璃清洗干燥
1、 Glass cleaning and drying
该工序必须采用机器清洗,人工清洗不能保证清洗质量。采用5MΩ去离子水保证密封胶和玻璃的可粘结性,还可通过对水进行过滤以循环使用。通过光照检验玻璃表面是否残存水珠、水渍等,如果存在,可以调整机器的运行速度、毛刷间隙、风量、加热温度再进行检查。清洗过后应在1h之内完成中空玻璃的组装。
This process must be machine cleaned, and manual cleaning cannot guarantee cleaning quality. 5M Ω deionized water is used to ensure the adhesiveness of the sealant and glass, and the water can also be filtered for recycling. Inspect the glass surface for residual water droplets, water stains, etc. through lighting. If there are any, adjust the machine's operating speed, brush clearance, air volume, and heating temperature before conducting the inspection. The assembly of the insulating glass should be completed within 1 hour after cleaning.
二、胶条式中空玻璃及铝条式中空玻璃的组装
2、 Assembly of rubber strip type insulating glass and aluminum strip type insulating glass
进行胶条的粘贴、切断。组装胶条式中空玻璃要求合片室的加工温度冬季在10~20℃,夏季在20~30℃范围为宜,灌装分子筛时由于胶条式中空玻璃的干燥剂为粉末状,同胶混合均匀后发挥作用较慢,因此应当在胶条的装配区域保证相对较低的湿度。组装铝条式中空玻璃要求的加工温度在l0~30℃范围内,相对湿度正常即可,但应当选择合格的干燥剂,并且在开封后24h内用完。为加强密封,常采用双道胶进行密封,丁基胶为第一道密封,聚硫胶为第二道密封。
Apply and cut the adhesive strip. The processing temperature of the lamination room for assembling adhesive strip type insulating glass is required to be between 10-20 ℃ in winter and 20-30 ℃ in summer. When filling molecular sieves, due to the powder like drying agent of the adhesive strip type insulating glass, it takes longer to work after being mixed evenly with the adhesive. Therefore, a relatively low humidity should be ensured in the assembly area of the adhesive strip. The required processing temperature for assembling aluminum strip type insulating glass is within the range of 10-30 ℃, and the relative humidity is normal. However, qualified desiccants should be selected and used up within 24 hours after opening. To strengthen the sealing, double layers of adhesive are often used for sealing, with butyl adhesive as the first layer of sealing and polysulfide adhesive as the second layer of sealing.
三、玻璃压合
3、 Glass lamination
胶条式中空玻璃压合时注意合片玻璃边部要对齐,压片时在后面预留小口,让干燥后的气体从小口溢出,也可填充隋性气体后随即封口。
When pressing adhesive strip type insulating glass, attention should be paid to aligning the edges of the laminated glass. When pressing, a small opening should be reserved at the back to allow dry gas to overflow from the opening. It can also be filled with inert gas and immediately sealed.
四、手动或自动打密封胶
4、 Manual or automatic sealant application
铝条式中空玻璃,合片后铝框外边部到玻璃边部应有5~10mm的距离,用于涂第二道密封胶。聚硫胶应均匀沿一侧涂布,以防止中间夹杂气泡,涂完后刮去玻璃表面残余。至此完成铝条式中空玻璃的加工。
Aluminum strip type insulating glass should have a distance of 5-10mm from the outer edge of the aluminum frame to the edge of the glass after lamination, used for applying the second layer of sealant. Polysulfide adhesive should be evenly applied along one side to prevent the inclusion of bubbles in the middle. After application, residual glass surface should be scraped off. At this point, the processing of aluminum strip type insulating glass has been completed.
五、中空玻璃的放置
5、 Placement of insulating glass
中空玻璃的放置正确与否也会对中空玻璃的终质量产生影响,无论是在生产、运输或工地存放,堆垛架的设计要求要考虑到中空玻璃的特点,堆垛架要有一定的倾斜度,但底部平面与侧部应始终保持90°角,从而保证中空玻璃的2片玻璃底边能部应有5~10mm的距离,用于涂第二道密封胶。聚硫胶应均匀沿一侧涂布,以防止中间夹杂气泡,涂完后刮去玻璃表面残余。至此完成铝条式中空玻璃的加工。垂直地置放在堆垛架上。此外,保证玻璃的底部不能沾上石灰、油渍之类物质,以免侵蚀第二道密封胶影响中空玻璃密封性能。
The correct placement of insulating glass can also have an impact on the final quality of insulating glass. Whether it is in production, transportation, or storage on the construction site, the design requirements of the stacking frame should take into account the characteristics of the insulating glass. The stacking frame should have a certain inclination, but the bottom plane and side should always maintain a 90 ° angle to ensure that the bottom edge of the two pieces of insulating glass should have a distance of 5-10mm, which is used for applying the second layer of sealant. Polysulfide adhesive should be evenly applied along one side to prevent the inclusion of bubbles in the middle. After application, residual glass surface should be scraped off. At this point, the processing of aluminum strip type insulating glass has been completed. Place vertically on the stacking rack. In addition, ensure that the bottom of the glass is free from substances such as lime and oil stains to prevent erosion of the second layer of sealant and affect the sealing performance of the hollow glass.
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