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中空玻璃打胶机,产品双组份
时间:2024-07-25 来源:http://www.jncsjx.com/ 发布人:昌盛机械
让我们一起了解中空玻璃双组份外道胶的固化基理 。
Firstly, let's understand the curing mechanism of the two-component outer layer adhesive for insulating glass together.
我们知道中空玻璃双组份胶的主胶A组份本身是不固化的,只有配合一定量的硫化剂以后才会逐步固化,为适当加快胶的固化速度,我门在胶的固化剂中加入一定量的硫化促进剂来加快硫化剂跟主胶的反应速度,当我们人为地为了加速胶的固化而加大固化剂用量比例时,胶虽然提高了硫化的速度但胶的本身质量却降低了,我们用刀片破开经加速硫化而固化的胶发现,这时的胶要比正常的胶松软的多,像发泡的海绵。故我们的工人在调配双组份胶时为了尽可能的保证胶的质量,一定要按标准的比例并充分混均以防止胶局部促进剂含量偏高从而影响中空玻璃的整体质量。
We know that the main component A of the two-component adhesive for hollow glass is not cured itself, and it will gradually cure only when a certain amount of vulcanizing agent is added. To accelerate the curing speed of the adhesive, we added a certain amount of vulcanizing accelerator to the curing agent to accelerate the reaction between the vulcanizing agent and the main adhesive. When we artificially increase the proportion of curing agent to accelerate the curing of the adhesive, although the curing speed of the adhesive is increased, the quality of the adhesive itself is reduced. When we use a blade to break open the cured adhesive after accelerated vulcanization, we find that the adhesive is much softer than normal adhesive, like a foaming sponge. Therefore, our workers must ensure the quality of the two-component adhesive as much as possible when blending it, and mix it thoroughly according to the standard ratio to prevent the local accelerator content from being too high and affecting the overall quality of the insulated glass.
双组份中空胶在硫化过程中,不同的硫化状态与其粘结力的关系
The relationship between different vulcanization states and adhesive strength of two-component hollow rubber during vulcanization process
中空玻璃双组份胶所用的原料,都具有很强的粘结力,但不管粘结力多强的材料其特性都需要特定的符合性能要求的条件下才能实现,我们所用的双组份胶它的粘结力的产生(跟玻璃及铝条)是在其加入规定量固化剂后立即涂在所需涂布的部位让其在所涂布的部位完成从开始硫化———完全硫化的一个过程,如果我们将胶在半硫化状态下在涂所需部位,则粘结强度就大有影响。
The raw materials used in the two-component adhesive for insulating glass have strong bonding strength, but regardless of how strong the bonding strength of the material is, its characteristics require specific performance requirements to be achieved. The optimal bonding strength of the two-component adhesive we use (similar to glass and aluminum strips) is immediately applied to the desired coating area after adding a specified amount of curing agent, allowing it to complete the process from vulcanization to complete vulcanization at the coating area. If we apply the adhesive to the desired area in a semi vulcanized state, the bonding strength will be greatly affected.
笔者做过这样一个实验,准备200片玻璃小样清洗烘干,将合格的双组份胶按标准比例一次混均,在同样的环境条件下每10秒将胶分别涂在试样用玻璃片上,当涂116片试样时,胶已失去了粘结能力,放置后分别检验胶跟玻璃的粘结力,发现其粘结力随着硫化程度的加强而减弱,直彻底失去粘结力。回想起以前有一个朋友生产的中空玻璃因尺寸搞错,有100多片中空玻璃多做而报废放在露天,半年后发现有部分已经开裂脱胶,有的却完好如初,朋友百思不得其解,同样的材料,同样的工人,同样的生产工艺,同样的存放环境,为何会有不一样的密封效果。真正的原因就是胶配的太多,在不同硫化程度下涂玻璃上的,已经开裂的中空玻璃则是胶在半固化状态下涂上去的。
The author conducted an experiment where 200 glass samples were prepared for cleaning and drying. The qualified two-component adhesive was mixed uniformly according to the standard ratio. Under the same environmental conditions, the adhesive was applied to the glass samples every 10 seconds. When 116 samples were applied, the adhesive had lost its bonding strength. After one day of storage, the adhesive strength between the adhesive and the glass was tested separately, and it was found that its bonding strength weakened with the increase of vulcanization degree until it completely lost its bonding strength. Recalling a friend's production of insulating glass in the past, due to size errors, more than 100 pieces of insulating glass were scrapped and left in the open air. Half a year later, it was discovered that some had cracked and peeled off, while others were intact. The friend was puzzled as to why the same materials, workers, production process, and storage environment could produce different sealing effects. The real reason is that there is too much glue, which is applied to the glass at different degrees of vulcanization. The cracked insulating glass is coated with glue in a semi cured state.
结论:要使双组份中空胶粘结力达到状态必须配合均匀后立即涂中空玻璃上力争在一分钟内将胶涂布完毕。
Conclusion: In order to achieve the optimal bonding strength of the two-component hollow adhesive, it is necessary to mix it evenly and immediately apply it to the hollow glass, striving to finish the adhesive coating within one minute.
双组份打胶机的作用:是满足上述手工刮胶时无法避免的三个缺陷
The function of the two-component glue machine is to first meet the three unavoidable defects during manual scraping of glue mentioned above
一、配比不一致
1、 Inconsistent ratio
二、调配不均匀
2、 Uneven allocation
三、无法使胶在混合后立即涂在中空玻璃上,让其在玻璃上完成开始硫化完全硫化这一过程
3、 It is not possible to immediately apply the adhesive onto the insulated glass after mixing, and allow it to complete the process of vulcanization from the beginning to complete on the glass
同时经打胶机高压涂玻璃边缘上的胶结构密实,而同样的胶手工混合后涂玻璃上就松软有气泡。就像水泥混凝土经震动震实的结构性强,而未经震实的混凝土就算加大水泥的配合量也无法达到所需强度。所以高标准的中空玻璃如幕墙中空都要求必须采用机涂的方式生产。
At the same time, the adhesive structure applied to the edge of the glass under high pressure by the glue machine is dense, while the same adhesive mixed by hand and applied to the glass becomes soft and has bubbles. Just like the structural strength of cement concrete that has been compacted by vibration, concrete that has not been compacted cannot achieve the required strength even if the amount of cement is increased. So high standard insulated glass, such as curtain wall insulation, must be produced by machine coating.
机涂是目前避免手工刮胶四大缺陷的方式
Machine coating is currently the best way to avoid the four major defects of manual scraping glue
目前,世界上双组份打胶机的使用必须采用配套的双组份机涂胶,而机涂胶实际上就是经过充分研磨过滤的手涂胶,这种胶流动性好细腻无杂质,可这种胶对胶本身的密封性能关系不大,仅仅是为了配合机器的可操作性能,就是这样经过精细物理加工的胶,(价比手工刮胶贵2到3元每公斤)在使用时堵塞机器也是常有的事如果用普通手工刮胶放在机器里施工作业不出10分钟机器就无法工作了。
At present, the use of two-component gluing machines in the world requires the use of matching two-component machines for gluing. Machine gluing is actually hand applied glue that has been thoroughly ground and filtered. This glue has good fluidity, delicacy, and no impurities, but it has little to do with the sealing performance of the glue itself. It is only used to match the operability of the machine. Even for glue that has undergone fine physical processing (2 to 3 yuan per kilogram more expensive than manual scraping glue), it is common for the machine to clog during use. If ordinary manual scraping glue is placed in the machine for construction, the machine will not work for less than 10 minutes.
打胶机,顾名思义它是台机器,所谓机器就是要比人工生产中空玻璃能提高更多效率的一种设备,可市场上的打胶机除能提高中空玻璃的质量外,提率并不明显,更有相当多的设备效力还不如人工刮胶高,综合以上原因得出;
The glue machine, as the name suggests, is a machine that can improve the efficiency of producing insulating glass more than manual production. However, the glue machines on the market not only improve the quality of insulating glass, but also have a considerable amount of equipment effectiveness that is not as high as manual scraping. Based on the above reasons, it can be concluded that;
一、配套用的机涂胶贵
1、 The price of machine glue used for matching is expensive
二、生产效率不高
2、 Low production efficiency
是导致广大中空玻璃企业有机而不用的主要原因
This is the main reason why a large number of hollow glass enterprises do not use organic materials
一种新型的中空玻璃双组份打胶机2009年2月已申请
A new type of hollow glass two-component gluing machine has applied for a national patent in February 2009
这种新型的双组份打胶机克服了世界上公知技术的打胶机的缺陷具有以下特异功能
This new type of two-component gluing machine overcomes the shortcomings of known gluing machines in the world and has the following specific functions
一、能正常涂布所有双组份中空玻璃胶(包括手工刮胶)
1、 Can apply all two-component insulating glass adhesives (including manual scraping adhesive) normally
二、能提高双组份胶的结构强度和密实度,从而大大提高中空玻璃的整体质量
2、 It can improve the structural strength and compactness of two-component adhesive, thereby greatly enhancing the overall quality of insulated glass
三、率,目前市场上率的打胶机2台的工作效率本机一台就能胜任
3、 High efficiency, currently the most efficient glue dispensing machine on the market, with a work efficiency of 2 units, can handle it with just one machine
如果你拥有了这样一台打胶机,那么你就能用普通便宜的手工刮胶生产出每公斤16到17元高档的机涂胶中空玻璃,提高了产品的整体质量及生产效率,一个熟练工操作机器可涂布800平方以上中空玻璃
If you have such a glue machine, you can use ordinary and cheap manual scraping glue to produce high-end machine coated insulated glass priced at 16 to 17 yuan per kilogram, improving the overall quality and production efficiency of the product. A skilled worker operating the machine can coat over 800 square meters of insulated glass per day
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