
封胶线生产玻璃的流程是什么
时间:2025-02-28 来源:http://www.jncsjx.com/ 发布人:昌盛机械
封胶线生产玻璃,特别是中空玻璃的流程,主要包括以下步骤:
The process of producing glass, especially insulated glass, using a sealing line mainly includes the following steps:
玻璃裁切与磨边:
Glass cutting and edging:
使用玻璃裁切机将玻璃切割成所需尺寸和形状,确保准确度高、效率快,并且可以切割出圆形、矩形等各种形状的小片玻璃。
Using a glass cutting machine to cut glass into the desired size and shape ensures high accuracy, fast efficiency, and can cut small pieces of glass in various shapes such as circular and rectangular.
高质量的玻璃切割可以减轻下一道工序磨边的工作量,提高整体的工作效率。磨边则是为了去除玻璃边缘的毛刺和锐角,增加其安全性和美观性。
High quality glass cutting can reduce the workload of edge grinding in the next process and improve overall work efficiency. Grinding edges is to remove burrs and sharp angles on the edges of glass, increasing its safety and aesthetics.
清洗干燥:
Cleaning and drying:
使用玻璃清洗机对玻璃进行表面的清理工作,同时用热风对清洗完成的玻璃进行干燥,确保玻璃干净又干燥。
Use a glass cleaning machine to clean the surface of the glass, and dry the cleaned glass with hot air to ensure that the glass is clean and dry.
清洗干燥环节是中空玻璃制作过程中的重要步骤,因为干净的玻璃表面有利于后续的密封和粘合。
The cleaning and drying process is an important step in the production of insulating glass, as a clean glass surface is beneficial for subsequent sealing and bonding.
间隔框制作与干燥剂填充:
Interval frame production and desiccant filling:
根据订单要求,使用铝条折弯机将铝条弯折成所需的间隔框。
According to the order requirements, use an aluminum strip bending machine to bend the aluminum strip into the required spacing frame.
在间隔框内填充干燥剂,如分子筛,以吸收中空玻璃内的水分,防止起雾、发霉。
Fill the space box with a desiccant, such as molecular sieve, to absorb the moisture inside the insulated glass and prevent fogging and mold growth.
涂布丁基胶与上框:
Apply butyl rubber and upper frame:
使用丁基胶涂布机在间隔框的两侧均匀涂抹丁基胶,形成第一道密封层。
Use a butyl rubber coating machine to evenly apply butyl rubber on both sides of the spacer frame to form the first sealing layer.
将涂抹了丁基胶的间隔框放置在两片玻璃之间,确保位置准确。
Place the spacer frame coated with butyl rubber between two pieces of glass to ensure accurate positioning.
合片与压片:
Consolidation and compression:
使用合片机将两片玻璃与间隔框精准对位并合成一体。
Use a laminating machine to accurately align and synthesize two pieces of glass with the spacer frame.
压片机对合成后的中空玻璃进行压合,确保各部件紧密结合。
The tablet press presses the synthesized hollow glass to ensure that all components are tightly bonded.
第二道密封:
Second seal:
使用封胶线或打胶机在中空玻璃的边部均匀涂抹结构胶或硅酮胶,形成第二道密封层。
Use a sealing line or glue machine to evenly apply structural glue or silicone glue to the edges of the insulated glass, forming a second sealing layer.
第二道密封层不仅增强了中空玻璃的密封性,还提高了其整体强度。
The second sealing layer not only enhances the sealing performance of the insulating glass, but also improves its overall strength.
固化与检验:
Curing and Inspection:
将完成密封的中空玻璃放置在固化室内进行固化处理,使密封胶完全固化。
Place the sealed insulated glass in the curing chamber for curing treatment to fully cure the sealant.
对固化后的中空玻璃进行质量检验,确保其符合相关标准和要求。
Conduct quality inspection on the cured insulating glass to ensure that it meets relevant standards and requirements.
下片与包装:
Film and packaging:
将检验合格的中空玻璃从生产线上取下。
Remove the qualified insulated glass from the production line.
对中空玻璃进行包装,以便运输和储存。
Package the insulated glass for transportation and storage.
以上就是封胶线生产中空玻璃的主要流程。需要注意的是,每个步骤都需要严格控制质量,确保最终产品的性能和质量符合要求。同时,不同厂家和生产线可能会有一些差异和特定的工艺要求,因此在实际操作中需要参考具体的技术文件和操作规范。
The above is the main process of producing insulated glass on the sealing line. It should be noted that each step requires strict quality control to ensure that the performance and quality of the final product meet the requirements. At the same time, different manufacturers and production lines may have some differences and specific process requirements, so specific technical documents and operating specifications need to be referred to in actual operation.
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This article is a friendly contribution from the insulated glass sealing line For more related knowledge, please click http://www.jncsjx.com Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.
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