全自动铝条折弯机安全操作流程

时间:2025-03-24 来源:http://www.jncsjx.com/ 发布人:昌盛机械

操作前:全方位检查与准备

Before operation: comprehensive inspection and preparation

操作前,设备检查至关重要。先查看机身外观,确保无磕碰变形,各连接部位螺丝紧固,保证设备结构稳定。重点检查折弯模具,若有磨损、裂纹或表面不平整,会影响折弯精度,甚至引发设备故障,必须及时更换。同时,仔细排查传动系统的皮带、链条,若有松动、断裂迹象,需立即调整或更换,防止运行时出意外。

Before operation, equipment inspection is crucial. First, check the appearance of the device to ensure that there are no bumps or deformations, and tighten the screws at all connecting parts to ensure the stability of the equipment structure. Focus on inspecting the bending mold. If there is wear, cracks, or uneven surface, it will affect the bending accuracy and even cause equipment failure, and must be replaced in a timely manner. At the same time, carefully inspect the belts and chains of the transmission system. If there are signs of looseness or breakage, they should be adjusted or replaced immediately to prevent accidents during operation.

电气系统关乎设备运转与人员安全。确认电源连接无误,插头插座无松动、破损。打开控制柜,检查内部电器元件接线是否牢固,有无短路、断路隐患,指示灯是否正常显示。接通电源后,留意设备显示屏参数,若报警需排除故障后再操作。

The electrical system is related to equipment operation and personnel safety. Confirm that the power connection is correct and that the plug and socket are not loose or damaged. Open the control cabinet and check if the internal electrical components are securely wired, if there are any potential short circuits or open circuits, and if the indicator lights are displaying properly. After connecting the power supply, pay attention to the parameters on the device display screen. If there is an alarm, troubleshoot before operating.

工作区域也要清理干净,清除设备周围杂物,为操作人员留出足够空间,保证设备运行不受干扰。清理操作台上的金属屑、灰尘,防止其进入设备影响性能。操作人员务必穿戴好安全帽、防护手套、护目镜等个人防护装备,为自身安全加把锁。

The work area should also be cleaned thoroughly, removing debris around the equipment and leaving enough space for operators to ensure that the equipment operates without interference. Clean the metal shavings and dust on the workbench to prevent them from entering the equipment and affecting its performance. Operators must wear personal protective equipment such as safety helmets, protective gloves, goggles, etc., and add a lock for their own safety.

中空玻璃外合生产线(8)

操作中:严守规范,谨慎操作

During operation: strictly adhere to regulations and operate with caution

依据铝条材质、规格及折弯要求,在设备控制系统中精准设置参数,设置后再次核对,避免因参数错误导致产品不合格或设备损坏。

Based on the material, specifications, and bending requirements of the aluminum strip, accurately set parameters in the equipment control system, and recheck after setting to avoid product failure or equipment damage caused by parameter errors.

上料时,将铝条平稳置于进料口,确保位置准确,与设备中心线对齐。上料全程双手操作,手指远离进料口与运转部件,预防夹伤。

When feeding, place the aluminum strip steadily at the feeding port to ensure accurate positioning and alignment with the centerline of the equipment. Operate with both hands throughout the feeding process, keeping fingers away from the feeding port and moving parts to prevent pinch injuries.

确认设备周边无人靠近危险区域,准备就绪后,方可按下启动按钮。设备启动先空转测试,观察运行是否平稳,部件动作是否正常,有无异常噪音、振动。若有异常,马上停机排查。

After confirming that no one is approaching the dangerous area around the equipment and is ready, the start button can be pressed. Before starting the device, conduct an idle test to observe whether it runs smoothly, whether the component actions are normal, and whether there are any abnormal noises or vibrations. If there is any abnormality, stop the machine immediately for troubleshooting.

折弯过程中,操作人员时刻紧盯设备运行与铝条折弯情况,严禁触碰正在折弯的铝条和运转部件,防止烫伤与机械伤害。密切关注显示屏参数,若参数异常波动,可能设备或铝条加工出现问题,应立即停机处理。若遇设备突然停机、异常报警、冒烟着火等紧急情况,迅速按下急停按钮,切断电源,确保安全后撤离现场,并及时报告负责人,切勿擅自重启或维修。

During the bending process, the operator should always closely monitor the operation of the equipment and the bending of the aluminum strip. It is strictly prohibited to touch the aluminum strip and moving parts that are being bent to prevent burns and mechanical injuries. Pay close attention to the parameters of the display screen. If the parameters fluctuate abnormally, there may be problems with the equipment or aluminum strip processing, and the machine should be stopped immediately for processing. In case of emergency situations such as sudden equipment shutdown, abnormal alarm, smoke and fire, quickly press the emergency stop button, cut off the power, ensure safety, evacuate the scene, and promptly report to the person in charge. Do not restart or repair without authorization.

操作后:维护保养,巩固安全成果

After operation: maintenance and upkeep, consolidating safety achievements

设备停止运行,先用毛刷、吸尘器清理设备表面与工作台的铝屑、灰尘。待设备冷却,打开防护门清理内部不易触及的部位,防止杂物堆积影响下次运行。

The equipment stops running, first use a brush or vacuum cleaner to clean the aluminum shavings and dust on the surface of the equipment and the workbench. After the equipment cools down, open the protective door and clean the hard to reach parts inside to prevent debris from accumulating and affecting the next operation.

对折弯模具进行清洁,去除铝屑、油污,检查磨损情况,磨损严重的模具及时更换。给模具的滑块、导轨等活动部件涂抹润滑油,降低摩擦,延长模具寿命。定期全面检查设备的电气、传动、液压系统(若有),查看部件连接是否松动,电线有无老化、破损,液压系统有无泄漏,发现问题及时维修保养。完成清理与维护后,关闭电源开关,拔掉插头,整理好工作区域。

Clean the bending mold, remove aluminum shavings and oil stains, check for wear, and replace severely worn molds in a timely manner. Apply lubricating oil to the sliding blocks, guide rails, and other moving parts of the mold to reduce friction and extend the lifespan of the mold. Regularly conduct a comprehensive inspection of the electrical, transmission, and hydraulic systems of the equipment (if any), check for loose component connections, aging or damaged wires, and leaks in the hydraulic system. If any problems are found, repair and maintain them in a timely manner. After completing the cleaning and maintenance, turn off the power switch, unplug the plug, and tidy up the work area.

严格遵循上述流程,可有效降低操作风险,保障人员安全,助力设备稳定高效运行,提升铝条加工质量与效率。

Strictly following the above process can effectively reduce operational risks, ensure personnel safety, assist in stable and efficient operation of equipment, and improve the quality and efficiency of aluminum bar processing.

本文由全自动铝条折弯机友情奉献.更多有关的知识请点击:http://www.jncsjx.com我们将会对您提出的疑问进行详细的解答,欢迎您登录网站留言.

This article is a friendly contribution from the fully automatic aluminum strip bending machine For more information, please click: We will provide detailed answers to your questions. You are welcome to log in to our website and leave a message

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