主要经过清洗、干燥、制作间隔框、充干燥剂、首道密封(涂丁基胶)、检查、放框合片、压片、第二道密封(聚硫胶或硅酮胶)、下片,这几道工序

The main processes include cleaning, drying, making spacer frames, filling with desiccant, first sealing (applying butyl adhesive), inspection, frame placement and lamination, pressing, second sealing (polysulfide or silicone adhesive), and lamination

加工出来的产品质量较高,加工速度很快.

The processed products have high quality and fast processing speed

中空玻璃生产线主要有四段:入料段、清洗干燥段、检查段和合片段.四段均以相同的倾角立式安放,结构紧凑、经济实用、效率高、维护方便.清洗箱为不锈钢材料制造,传送辊为耐酸碱橡胶辊;通过农业生产体系玻璃视窗可随时方便地观察玻璃清洗情况;入料段、清洗干燥段采用手动无级调速电机传动,玻璃以合适的速度平稳地运行.干燥段采用大风力倾斜风刀能使玻璃表面得以干燥.检查段设有灯管,能清晰地检查玻璃的清洗质量;合片段具有玻璃定位及铝框定位装置,能完成玻璃定位、铝框定位安放功能.玻璃由传送胶辊承托及传送,传送辊由电机(辊压段电机)经过变频调速器通过链轮带动,玻璃由清洗干燥段低速进入本段,经检查合格后加速运行至下一工作段,提高工作效率;由变频调速器控制本段调速电机的运行速度,光电开关控制玻璃进入下一工作段.

The hollow glass production line mainly consists of four sections: feeding section, cleaning and drying section, inspection section, and assembly section. All four sections are vertically arranged at the same inclination angle, with a compact structure, economic practicality, high efficiency, and easy maintenance. The cleaning box is made of stainless steel material, and the conveying roller is acid and alkali resistant rubber roller; The glass cleaning situation can be conveniently observed at any time through the agricultural production system's glass window; The feeding section and the cleaning and drying section are driven by manual stepless speed regulation motors, and the glass runs smoothly at an appropriate speed. The drying section uses a high wind force inclined blade to dry the glass surface. The inspection section is equipped with a lamp tube, which can clearly check the cleaning quality of the glass; The composite segment has glass positioning and aluminum frame positioning devices, which can complete the functions of glass positioning and aluminum frame positioning placement. The glass is supported and transported by a conveyor roller, which is driven by a motor (roller pressing section motor) through a frequency converter and a sprocket. The glass enters this section at low speed from the cleaning and drying section, and after passing the inspection, it accelerates to the next working section, improving work efficiency; The frequency converter controls the running speed of the speed regulating motor in this section, and the photoelectric switch controls the glass to enter the next working section

中空玻璃生产线的清洗水路系统为循环系统,其水箱配有恒温水加热装置,水温可自动保持在合理的范围.

The cleaning water system of the insulated glass production line is a circulating system, and its water tank is equipped with a constant temperature water heating device, which can automatically maintain the water temperature within a reasonable range

水由水泵从水箱抽出,经喷淋水管喷到玻璃表面上,清洗玻璃后流回水箱,循环使用.若水质较差,需配备水处理装置(用户自备),水经处理后进入水箱,按上述步骤循环使用.

Water is extracted from the water tank by a water pump and sprayed onto the glass surface through a spray pipe. After cleaning the glass, it flows back to the water tank and is recycled. If the water quality is poor, a water treatment device (provided by the user) is required. After treatment, the water enters the water tank and is recycled according to the above steps

风路系统:由风机通过一对倾斜风刀,吹干玻璃.

Wind path system: The glass is dried by a fan through a pair of inclined blades

调试方法

Debugging methods

1.1 将中空玻璃生产线轻置于安装位,正确摆放生产线各段的位置次序.

1.1 Place the insulated glass production line gently in the installation position and correctly arrange the position order of each section of the production line

1.2 机身调平.调整机器底座上调平螺栓高度,使传送辊、支撑尼龙轮支撑面等高,斜架上的背靠轮共面,各段相对平行,然后锁紧螺母.

1.2 Machine body leveling. Adjust the height of the leveling bolts on the machine base to ensure that the support surface of the conveyor roller and supporting nylon wheel is at the same height. The back wheels on the inclined frame are coplanar, and each section is relatively parallel. Then tighten the nuts

1.3 将各段间需联接的部位联接紧固,联接好由入料段到清洗干燥段的传动链条.正确摆放风机及水箱,并按水路、风路系统图接好风管、水管.

1.3 Connect and tighten the parts that need to be connected between each section, connect the transmission chain from the feeding section to the cleaning and drying section, correctly place the fan and water tank, and connect the air and water pipes according to the water and air system diagram

1.4 一体检查机器所有紧固件连接处是否因运输震动而松动,并逐件紧固(特别是各接线端子连接处是否松动).

1.4 Inspect all fasteners of the machine for looseness due to transportation vibration, and tighten them one by one (especially whether the connections of each wiring terminal are loose)

1.5 接地线用截面积不小于4平方毫米的软铜心黄绿绝缘线,接地电阻不大于4 欧姆.

1.5 The grounding wire shall be made of soft copper core yellow green insulated wire with a cross-sectional area not less than 4 square millimeters, and the grounding resistance shall not exceed 4 ohms

1.6 接通气源,检查管路是否通畅,有无破损.气源压力要求0.6~0.8Mpa.

1.6 Connect the air source and check if the pipeline is unobstructed and undamaged. The air source pressure requirement is 0.6~0.8Mpa

1.7 接通电源,试验各电机的旋转方向是否正确,各段传动链轮是否灵活、平稳.

1.7 Connect the power supply and test whether the rotation direction of each motor is correct, and whether the transmission chain wheels of each section are flexible and stable

1.8 整机清洁,整理工作区间.

1.8 Clean the entire machine and organize the work area