双组份打胶机日常的保养维护

时间:2019-02-13 来源:http://www.jncsjx.com/ 发布人:昌盛机械

  一、注油
  I. oil injection
  1两个马达的加油
  1 refueling of two motors
  主马达与辅料马达进气口均安装有油雾器,当其中的油低于低端刻线时应拆下油杯加注10号机油。如果油雾器不滴油或者马达严重缺油时可将主马达进气管与马达连接处的活接拆掉,用油枪想里面加油,辅料马达可将其端盖螺母拧开加油。
  The main motor and the auxiliary motor inlet are equipped with an oil mist. When the oil in the mist is lower than the low-end marking, the oil cup should be removed and the No. 10 oil should be filled. If the oil mist does not drip oil or the motor is seriously short of oil, the main motor intake pipe and motor connection can be removed flexibly. The oil gun is used to refuel inside, and the auxiliary motor can screw the end cap nut for refueling.
  2 三个泵的注油
  2. Oil injection of three pumps
  主泵,辅料泵,配比泵经过一段时间的使用后会有胶从里面渗漏出,流到油碗里。可以把胶清理掉,加注机油。用十字螺丝刀类顶住主,辅两泵油碗下端的圆孔处按顺时针方向紧固油碗;配比泵油碗用扳手拧紧即可。
  Main pump, auxiliary pump and proportioning pump will leak glue from inside and flow into oil bowl after a period of use. You can clean up the glue and fill it with oil. Hold the oil bowl with cross screwdriver and tighten the oil bowl clockwise at the round hole at the bottom of the oil bowl of the auxiliary two pumps; tighten the oil bowl of the proportioning pump with a wrench.
  3 阀的注油  用油枪向阀的小孔注油,可以防止生锈。
  3. The oil gun of the safety valve is used to inject oil into the orifice of the safety valve to prevent rust.
  二,清洗
  Two, cleaning
  1 Y型过滤器
  Type 1 Y filter
  其位置在辅料泵出口处,清洗时将端盖拧下,用煤油浸泡,用牙刷类刷子刷干净。安装时将网放在端盖里用手拧到底,再用扳手拧紧。用一组胶洗一次,如无杂质两组胶洗一次,灵活掌握。
  Its position is at the outlet of the auxiliary material pump. When cleaning, the end cap is screwed off, soaked in kerosene, and brushed with toothbrush brush. When installing, put the net in the end cover and screw it to the bottom with your hand, then tighten it with a wrench. Use a group of glue wash once, if there is no impurity two groups of glue wash once, flexibly grasp.
  2 大过滤器
  2 big filters
  其位置在高压表B表右下,拧下回流阀下方胶管,拧下过滤器,将网及网芯取出,弹簧、取出,刷干净,将弹簧小孔套在网芯的凸点上。倒着裝入器体后转过来拧在打胶机上。用3-5组洗一次,如无杂质,灵活掌握。
  Its position is in the bottom right of the high pressure meter B, screw down the rubber pipe under the backflow valve, screw down the filter, take out the mesh and the mesh core, spring, take out, brush clean, and cover the spring hole on the convex point of the mesh core. Turn it upside down and screw it on the glue beater. Wash once with 3-5 groups, if no impurities, flexibly grasp.
  3混合器
  3 mixer
  当胶流速变慢或者混胶不均时清洗混合器。将混合器拆下横放在台钳上,夹住两端盖,不要夹到螺丝。用六角扳手松开两端的六条螺丝,打开器体,取出垫片,挡针,混合芯。将各个零件清洗干净。端盖不要弄变形,各个平面不要有划伤。混合器一端有凹槽,安装时将其放进有挡针孔的一面,将挡针放入挡针孔,横放在凹槽上。更换好垫片后将端盖对准器体,A对A,P对P,拧上螺丝,拧好后横放在台钳上夹紧,用扳手拧紧下端的四条螺丝,松开台钳,器体旋转300°,夹紧台钳,再拧紧下面四条螺丝。依次拧四五次即可。按A面进口,P面出口安装到胶机上即可。
  Clean the mixer when the speed of rubber flow slows down or the mixing is uneven. Remove the mixer and place it horizontally on the bench pliers. Clamp the caps at both ends. Do not clip the screw. With a hexagonal wrench, loosen the six screws at both ends, open the body, take out the gasket, the pin and the mixing core. Clean all parts. The end cover should not be deformed and there should be no scratches on each plane. A groove is arranged at one end of the mixer. When installed, the groove is placed on the side with a pin blocking hole, and the pin blocking hole is put on the side with a pin blocking hole, and the pin blocking hole is placed horizontally on the groove. After replacing the gasket, align the end cap to the device body, A to A, P to P, screw on the screw, screw on the table pliers horizontally, tighten the four screw at the lower end with a wrench, loosen the table pliers, rotate the device body 300 degrees, tighten the table pliers, and tighten the four screw below. Twist it four or five times in turn. According to the import of face A, the outlet of face P can be installed on the rubber machine.

双组份打胶机
  4 胶枪
  4 glue gun
  枪口混合器清洗时直接拧下枪口混合器取出混合芯即可。清洗枪柄混合器时,先把枪上的定位螺丝松开,然后拧下枪柄混合器。枪口混合器同混合器同周期清洗;抢柄混合器同枪同周期清洗,半年或一年洗一次。 5 针阀     清洗时将其拧下,用尖嘴钳拧下小螺母,拔出针体,弹簧。全部清洗干净。针阀出口平面及针帽确保无任何杂质,划伤,变形。安装时将针插入阀体,弹簧套在针体上,螺母大头向里面拧紧,力量在1到2公斤左右。
  When the muzzle mixer is cleaned, the muzzle mixer is screwed down directly and the mixing core is taken out. When cleaning the gun handle mixer, first loosen the positioning screw on the gun, and then unscrew the gun handle mixer. The muzzle mixer is cleaned with the mixer in the same cycle; the handle mixer is cleaned with the gun in the same cycle, once a year or half. When cleaning needle valve, screw it down, screw down small nuts with pointed tongs, pull out needle body and spring. Clean all. Needle valve outlet plane and needle cap ensure no impurities, scratches, deformation. Install the needle into the valve body, the spring sleeve on the needle body, the nut head tightens inside, the force is about 1 to 2 kilograms.
  三 气源的要求
  Requirements for Three Gas Sources
  主气源管的直径大于10MM,长度小于5M。否则胶机工作时压力会有波动。
  The diameter of main gas source pipe is greater than 10M M and the length is less than 5M. Otherwise, the pressure will fluctuate when the rubber machine works.
  四 机器长时间不用的处理方法
  Processing Method of Four Machines Not Used for a Long Time
  1 三四个月不用
  No need for one, three or four months
  将两个桶都放在机器上,并处于正常工作时的状态,清洗胶机的涂胶系统(混合器,针阀,枪口,枪柄混合器)。清洗后安装好,注意截流阀关闭。再用的时候清洗Y型过滤网,大过滤网即可。
  Place both barrels on the machine and in normal working condition. Clean the glue coating system (mixer, needle valve, muzzle, handle mixer) of the glue machine. After cleaning, install well, pay attention to closing the shutoff valve. When reusing, clean Y-type filter, large filter can be used.
  2 半年以上不用
  No need for more than 2 months
  要用煤油将B组份胶打出,防止B组份胶固化。方法:将小压盘卸下,清理干净,用一干净的B组份胶桶装入适量煤油,将辅料泵放入桶中。卸下压盘上的回流管,开辅料泵回流阀将胶打出去,关闭回流阀,断开胶枪后1/4活接,开截流阀将胶打出,将两条管子都放入桶中,截流阀和回流阀一开一关,各打15到20分钟,升起辅料泵,将油打出,清洗2个过滤器,将压盘,管子安装好,泄掉压力放好即可。
  Kerosene should be used to punch out the B-component adhesive to prevent the B-component adhesive from solidifying. METHODS: The small pressure plate was unloaded, cleaned up, filled with kerosene in a clean B component rubber bucket, and the auxiliary material pump was put into the bucket. Remove the reflux pipe on the pressure plate, open the reflux valve of the auxiliary material pump to punch out the glue, close the reflux valve, disconnect the glue gun and open the shutoff valve to punch out the glue. Put the two pipes into the barrel. Once the shutoff valve and the reflux valve are opened and shut off, each of them will be hit for 15 to 20 minutes, lift the auxiliary material pump, punch out the oil, clean two filters, install the pressure plate and the pipe well, release the pressure.
  五 注意事项
  Five points for attention
  在做任何保养时,所有压力必须排干净。当发生混合不均匀时,以上一,二,三步骤做一遍。工作压力高5公斤。
  In any maintenance, all pressure must be removed. When uneven mixing occurs, do the first, second and third steps. The maximum working pressure is 5 kg.

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