
气候对双组份打胶机的胶水都有哪些影响?
时间:2019-12-18 来源:http://www.jncsjx.com/ 发布人:昌盛机械
简言之,影响复合季节的气候变化也是环境湿度和温度两大指标的变化:具体来说,春夏季,特别是雨季,空气相对湿度较大,甚至可以达到饱和,而秋冬季,空气干燥,湿度小;在气温方面,夏季比冬季高得多,两者之间的更大差值可以接近30~40℃(以南方地区为例)。如果不注意这些差异,在配制时可能会遇到以下问题:空气潮湿时,胶往往不能完全固化,即不能完全干燥,残余粘度大、严重,甚至在剥离复合膜时会出现拉丝现象,特别是当薄膜本身具有很强的吸湿性时,例如尼龙膜用于复合时,这种现象更为简单;其次,潮湿的空气会凝结在胶辊上,从而将水带入胶盆。随着时间的推移,胶水会逐渐变得混乱和白色,从而失去粘合效果。高温和潮湿也使胶水难以保存。如果工作胶没有在同一天用完,它往往会变成白色并凝聚成凝胶(果冻)凝胶。相反,当冬季寒冷时,以前未用过的工作胶在一夜之间仍会粘附到优异的透明流动性,甚至可以直接在机器上使用,而不必在新制备的工作胶中分批混合。另一方面,在冬季温度较低时,胶水会变稠,流动性降低。当覆膜机高速运转时,大量气泡简单地堆积在胶水表面和上胶网纹辊边缘。此时,可能会有气泡转移,由于胶量不足,可能会影响复合牢度。同时,由于复合膜的平整度和松弛性能差,复合膜的外观也较差。例如,胶水的流动网纹比较明显,有时呈桔皮状,当用于层压时,如果印刷表面有大面积的白墨或浅色墨,则在铝箔或铝涂层结合时更容易形成小白点和斑点;否则,由于冬季气温较低,养护室的温度与外界环境温度相差很大。如果保温方法不到位,热损失率远远快于高温夏季,这往往使养护室内的温度达不到设定温度(一般为50摄氏度)。因此,催熟效果也受到一定程度的影响。在同一成熟期,复合牢度可能低于夏季。
In short, the climate change that affects the composite season is also the change of two major indexes of environment humidity and temperature: specifically, in spring and summer, especially in rainy season, the relative humidity of air is large, and even can reach saturation, while in autumn and winter, the air is dry and the humidity is small; in terms of temperature, summer is much higher than winter, and the maximum difference between the two can be close to 30-40 ℃ (in the South Region For example). If we don't pay attention to these differences, we may encounter the following problems in the preparation: when the air is wet, the glue often can't be completely cured, that is, it can't be completely dried, the residual viscosity is large and serious, and even the wire drawing phenomenon will occur when the composite film is peeled off, especially when the film itself has strong moisture absorption, for example, when nylon film is used for composite, this phenomenon is simpler; secondly, moisture The wet air will condense on the rubber roller, thus bringing water into the rubber basin. Over time, the glue will gradually become confused and white, thus losing the bonding effect. High temperature and humidity also make the glue difficult to preserve. If the working gel is not used up on the same day, it tends to turn white and agglomerate into a gel (jelly) gel. On the contrary, when it is cold in winter, the previously unused working adhesive will adhere to excellent transparent fluidity overnight, and can even be used directly on the machine without batch mixing in the newly prepared working adhesive. On the other hand, when the temperature is low in winter, the glue will thicken and the fluidity will decrease. When the laminating machine is running at high speed, a large number of bubbles simply accumulate on the glue surface and the edge of the upper glue anilox roll. At this time, there may be bubble transfer. Due to the insufficient amount of glue, the composite fastness may be affected. At the same time, due to the poor smoothness and relaxation of the composite film, the appearance of the composite film is also poor. For example, the flow pattern of glue is relatively obvious, sometimes in the form of orange peel. When it is used for lamination, if there is a large area of white ink or light color ink on the printing surface, small white spots and spots are more likely to form when the aluminum foil or aluminum coating is combined; otherwise, due to the low temperature in winter, the temperature of the curing room is very different from the external environment temperature. If the insulation method is not in place, the heat loss rate is far faster than that in high-temperature summer, which often makes the temperature in the curing room not reach the set temperature (generally 50 ℃). Therefore, ripening effect is also affected to some extent. In the same mature period, the composite fastness may be lower than that in summer.
为了分析上述现象的原因,有必要了解湿度和温度对胶粘剂的影响。,双组分聚氨酯胶粘剂的含水量与主剂聚酯/聚醚多元醇相同,可与固化剂中的NCO基团发生反应。估计1g水可消耗26-32g固化剂。当然,这是纯响应分量比。实际上,工作胶中的水与固化剂反应时,与主剂竞争。然而,无论反应中涉及多少水,都无疑会消耗固化剂,使固化剂与主剂之间的反应量达不到原来设定的工作比,从而形成不完全固化和残余粘度。然而,胶粘剂的粘度和反应性与温度密切相关。用旋转粘度计在25℃的标准温度下测量胶粘剂制造商给出的粘度值,这意味着在实践中,夏季工作环境的温度比夏季高出10度以上,而冬季工作环境的温度可能比寒冷天气低20度。胶的粘度与温度正好相反,即,当温度较高时,同一胶的粘度值较低,流动松弛性好,温度低时粘度高,流动性好。
In order to analyze the causes of the above phenomena, it is necessary to understand the influence of humidity and temperature on the adhesive. Firstly, the moisture content of two-component polyurethane adhesive is the same as that of polyester / polyether polyol, which can react with NCO group in curing agent. It is estimated that 1 g of water can consume 26-32 g of curing agent. Of course, this is the pure response component ratio. In fact, when the water in the working adhesive reacts with the curing agent, it competes with the main agent. However, no matter how much water is involved in the reaction, the curing agent will undoubtedly be consumed, so that the reaction amount between the curing agent and the main agent can not reach the original set working ratio, thus forming incomplete curing and residual viscosity. However, the viscosity and reactivity of adhesives are closely related to temperature. The viscosity value given by the adhesive manufacturer is measured with a rotary viscometer at a standard temperature of 25 ℃, which means that in practice, the temperature of the working environment in summer is more than 10 ℃ higher than that in summer, while the temperature of the working environment in winter may be 20 ℃ lower than that in cold weather. The viscosity of the glue is opposite to the temperature, that is, when the temperature is high, the viscosity of the same glue is low, the flow relaxation is good, the viscosity is high and the flow is good when the temperature is low.
以上就是对季节的气候对双组份打胶机中胶水都有哪些影响的介绍,想要了解更多欢迎访问官网http://linshi.jncsjx.com
The above is an introduction to the influence of seasonal climate on the glue in the two-component dispenser. For more information, please visit the official website http://linshi.jncsjx.com
- 全自动封胶线是工业制造的高效粘结助力! 2025/03/18
- 中空玻璃加工设备怎么开启高效节能玻璃制造新时代? 2025/03/18
- 你知道中空玻璃生产线是建筑玻璃制造的核心力量吗? 2025/03/17
- 封胶线生产玻璃的流程是什么 2025/02/28
- 中空玻璃生产线:用科技与创新,重新定义玻璃深加工 2025/02/22
- 全自动铝条折弯机:智能制造时代的精密加工利器 2025/02/20
- 中空玻璃全自动封胶线的应用范围有哪些 2025/02/17
- 中空玻璃全自动封胶线有哪些优势 2025/02/15
- 双组份打胶机:工业生产的高效密封利器 2025/02/13
- 中空玻璃加工设备选型要点 2025/02/10