全自动中空玻璃生产线 (外合片)使用的性能

时间:2023-10-31 来源:http://www.jncsjx.com/ 发布人:昌盛机械

1、整机采用六个变频、PLC控制,触摸屏操作,设备多速运转优化功能。每日单班产量达1200块以上。自动识别镀膜玻璃与Low-E玻璃的膜层面提示。
1. The entire machine adopts six frequency converters, PLC control, touch screen operation, and equipment multi speed operation optimization function. The daily production per shift reaches over 1200 pieces. Automatically recognize film level prompts for coated glass and Low-E glass.
2、生产线各输送部分均采用缓冲停车功能,避免出现玻璃与玻璃及设备定位发生冲撞的现象。减小玻璃对输送轮的磨损。
2. Each conveying part of the production line adopts a buffer parking function to avoid collisions between glass and equipment positioning. Reduce the wear of glass on the conveyor wheel.
3、该生产线包括进料传送机、清洗干燥机、检查传送及铝框装配机、玻璃等候机、合片平压机、翻转台。
3. This production line includes a feeding conveyor, a cleaning and drying machine, an inspection conveyor and aluminum frame assembly machine, a glass waiting machine, a laminating flat press, and a turnover table.
4、清洗干燥机箱和水箱表面采用双水箱不锈钢拉丝板制作,分室清洗确保玻璃清洗干净。外观整洁美观。传送胶辊采用耐酸碱全橡胶辊,可根据不同厚度的玻璃自动调节间距。三对毛刷配用高压水喷雾器,三对毛刷全部采用软质高温丝,防止对镀膜玻璃的表面膜层的破坏。清洗室用有机玻璃挡水板罩住,挡水板拆卸容易,便于维修。清洗段机箱工作时,能透过玻璃直接看到玻璃的传送及清洗情况。
4. The surface of the cleaning and drying cabinet and water tank is made of double water tank stainless steel wire drawing plate, and the cleaning is carried out in separate rooms to ensure that the glass is clean. The appearance is neat and beautiful. The conveyor rubber roller adopts acid and alkali resistant all rubber rollers, which can automatically adjust the spacing according to different thicknesses of glass. Three pairs of brushes are equipped with high-pressure water spray, and all three pairs of brushes are made of soft high temperature wires to prevent damage to the surface facial mask layer of the coated glass. The cleaning room is covered with an organic glass water baffle, which is easy to disassemble and easy to maintain. When the cleaning section chassis is working, the transmission and cleaning status of the glass can be directly seen through the glass.
中空玻璃加工设备
5、 清洗时水由两水泵从水箱抽出,通过喷淋水管水嘴喷到玻璃表面上,经毛刷清洗玻璃后,再流回水箱,循环使用。漂洗水箱配有水加热装置,在低温下可对水进行加热再使用。若水质较差,用户需配备水处理装置,水经水处理后进入漂洗水箱,按上述步骤循环使用。(水处理装置由用户自备)
5. During cleaning, water is extracted from the water tank by two water pumps and sprayed onto the surface of the glass through the spray nozzle of the water pipe. After cleaning the glass with a brush, it flows back to the water tank for recycling. The rinsing water tank is equipped with a water heating device, which can heat and reuse the water at low temperatures. If the water quality is poor, users need to be equipped with a water treatment device. After water treatment, it enters the rinsing water tank and is recycled according to the above steps. (The water treatment device is provided by the user)
6、检查传送及铝框装配机采用双速传送,玻璃从清洗干燥机中传出时,检查传送机低速运行,与清洗干燥机速度匹配;当玻璃后边缘通过检查传送机右侧的光电开关时,检查传送机高速运行,玻璃加速传送,双速传送既提高了生产效率,又避免了检查传送机与清洗干燥机衔接处由于传送速度不一致对输送轮造成的磨损,灯检输出部位采用选择停止功能,可随时抽样检查,及时发现未清洗干净的玻璃,充分保障成品的合格率。
6. The inspection conveyor and aluminum frame assembly machine adopt dual speed transmission. When the glass passes out of the cleaning and drying machine, check that the conveyor runs at low speed and matches the speed of the cleaning and drying machine; When the rear edge of the glass passes through the photoelectric switch on the right side of the inspection conveyor, the high-speed operation of the conveyor is checked, and the glass is accelerated for transmission. The dual speed transmission not only improves production efficiency, but also avoids wear and tear on the conveyor wheel caused by inconsistent transmission speed at the connection between the inspection conveyor and the cleaning and drying machine. The output part of the light inspection adopts a selective stop function, which can be sampled for inspection at any time to timely detect uncleaned glass, Fully guarantee the qualification rate of finished products.
7、 等待机可实现玻璃的等候功能,有效提高玻璃加工速度和效率。
7. The waiting machine can achieve the waiting function of glass, effectively improving the speed and efficiency of glass processing.
8、 合片平压机采用液压站控制,移动的前压片内采用吸盘装置,根据不同尺寸玻璃合理分配吸盘工作区域,基本为单吸盘工作分配保障吸盘有效气压,尽可能避免出现玻璃滑落现象。
8. The laminating flat press is controlled by a hydraulic station, and a suction cup device is used inside the moving front pressing plate. The working area of the suction cup is reasonably allocated according to different sizes of glass, which is basically a single suction cup working distribution to ensure effective air pressure of the suction cup and avoid glass sliding as much as possible.
9、 合片平压采用液压系统驱动,运动采用四点同步运动副与齿轮齿条,大张开便于检修和保养。充分保证两个板面平行压合。对于加工不同尺寸的中空玻璃设有调压功能,保压时间也可根据玻璃尺寸大小进行调整。可根据客户要求升级为内外合片。
9. The flat pressing of the lamination is driven by a hydraulic system, and the movement adopts a four point synchronous motion pair and gear rack, with a large opening for easy maintenance and repair. Fully ensure that the two board surfaces are parallel and pressed together. There is a pressure regulating function for processing hollow glass of different sizes, and the pressure holding time can also be adjusted according to the size of the glass. Upgraded to internal and external laminations according to customer requirements.
10、设备护板表面采用喷塑处理。
10. The surface of the equipment guard board is treated with spray molding.
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