双组份打胶机在使用过程中如果出现“出花胶”现象，即打出的胶体不均匀、有气泡或颜色异常等问题，可能是由多种原因引起的。以下是一些常见的原因及相应的处理方法：

　　If there is a phenomenon of "flower glue" during the use of the two-component glue machine, that is, the glue produced is uneven, has bubbles or abnormal color, it may be caused by various reasons. Here are some common reasons and corresponding solutions:

　　一、常见原因分析

　　1、 Common cause analysis

　　配比不准确

　　Inaccurate ratio

　　问题描述：A组分和B组分的比例不符合要求，导致胶体固化不良或性能下降。

　　Problem description: The ratio of component A to component B does not meet the requirements, resulting in poor colloidal solidification or decreased performance.

　　可能原因：

　　Possible reasons:

　　计量泵故障，无法精确控制流量。

　　The metering pump is malfunctioning and unable to accurately control the flow rate.

　　混合管堵塞或损坏，影响混合效果。

　　The mixing pipe is blocked or damaged, which affects the mixing effect.

　　胶桶内的胶液面高度差异过大，导致吸入量不一致。

　　The height difference of the glue level in the glue bucket is too large, resulting in inconsistent suction volume.

　　处理方法：

　　Handling method:

　　检查计量泵的工作状态，确保其正常运行。如有必要，进行校准或更换。

　　Check the working status of the metering pump to ensure its normal operation. If necessary, calibrate or replace.

　　清洗或更换混合管，确保其畅通无阻。

　　Clean or replace the mixing tube to ensure it is unobstructed.

　　确保两个胶桶的液面高度保持一致，避免因液位差导致的配比误差。

　　Ensure that the liquid level of the two rubber drums remains consistent to avoid mixing errors caused by liquid level differences.

　　混合不充分

　　Insufficient mixing

　　问题描述：A组分和B组分没有充分混合，导致胶体中出现条纹或颜色不均。

　　Problem description: Insufficient mixing of component A and component B results in stripes or uneven color in the colloid.

　　可能原因：

　　Possible reasons:

　　混合管内部结构设计不合理，无法实现充分混合。

　　The internal structure design of the mixing tube is unreasonable and cannot achieve sufficient mixing.

　　混合管磨损或老化，降低了混合效率。

　　The wear or aging of the mixing tube reduces the mixing efficiency.

　　打胶速度过快，超出混合管的处理能力。

　　The gluing speed is too fast, exceeding the processing capacity of the mixing tube.

　　处理方法：

　　Handling method:

　　选择合适长度和直径的混合管，确保其能够提供足够的混合时间。

　　Choose a mixing tube of appropriate length and diameter to ensure it can provide sufficient mixing time.

　　定期检查混合管的磨损情况，及时更换老化的部件。

　　Regularly check the wear of the mixing tube and replace aging components in a timely manner.

　　调整打胶速度，使其与混合管的处理能力相匹配。

　　Adjust the gluing speed to match the processing capacity of the mixing tube.

　　空气混入

　　Air mixed in

　　问题描述：胶体内含有大量气泡，影响胶体的外观和性能。

　　Problem description: Colloids contain a large number of bubbles, which affect their appearance and performance.

　　可能原因：

　　Possible reasons:

　　胶桶或管道内存在空气，未完全排出。

　　There is air inside the rubber drum or pipeline that has not been completely expelled.

　　打胶机的密封件老化或损坏，导致外界空气进入。

　　The sealing components of the glue machine are aging or damaged, causing external air to enter.

　　打胶过程中胶枪开关操作不当，产生抽吸效应。

　　Improper operation of the glue gun switch during the gluing process resulted in a suction effect.

　　处理方法：

　　Handling method:

　　在使用前对胶桶和管道进行充分排气，确保内部无空气残留。

　　Before use, fully exhaust the rubber drum and pipes to ensure that there is no residual air inside.

　　检查并更换老化的密封件，确保设备的密封性良好。

　　Check and replace aging seals to ensure good sealing of the equipment.

　　打胶时避免频繁开关胶枪，尽量保持连续出胶，减少空气混入的机会。

　　When applying glue, avoid frequent opening and closing of the glue gun, try to maintain continuous glue dispensing, and reduce the chance of air mixing in.

　　胶桶或管道堵塞

　　Blockage of rubber drum or pipeline

　　问题描述：胶液流动不畅，导致出胶不稳定或中断。

　　Problem description: Poor flow of adhesive, resulting in unstable or interrupted dispensing.

　　可能原因：

　　Possible reasons:

　　胶桶内的胶液凝固或沉淀，堵塞进料口。

　　The glue liquid in the glue bucket solidifies or settles, blocking the feeding port.

　　管道内有异物或杂质，阻碍胶液流动。

　　There are foreign objects or impurities in the pipeline that hinder the flow of the adhesive solution.

　　长时间未使用，胶液在管道内固化。

　　Long term disuse causes the adhesive to solidify inside the pipeline.

　　处理方法：

　　Handling method:

　　定期清理胶桶，防止胶液凝固或沉淀。可以使用专用的清洗剂进行清洗。

　　Regularly clean the glue bucket to prevent the glue from solidifying or settling. Special cleaning agents can be used for cleaning.

　　检查管道内是否有异物或杂质，必要时进行疏通或更换。

　　Check for foreign objects or impurities in the pipeline, and if necessary, clear or replace them.

　　如果长时间不使用，建议将管道内的胶液排空，并用清洗剂冲洗干净，防止固化。

　　If not used for a long time, it is recommended to drain the adhesive in the pipeline and rinse it clean with a cleaning agent to prevent solidification.

　　温度影响

　　Temperature influence

　　问题描述：环境温度过高或过低，影响胶液的流动性或固化速度。

　　Problem description: The environmental temperature is too high or too low, which affects the fluidity or curing speed of the adhesive solution.

　　可能原因：

　　Possible reasons:

　　环境温度过低，胶液粘度增加，流动性变差。

　　The ambient temperature is too low, the viscosity of the adhesive increases, and the fluidity deteriorates.

　　环境温度过高，胶液提前固化，导致出胶不均匀。

　　The high ambient temperature causes the adhesive to solidify prematurely, resulting in uneven dispensing of the adhesive.

　　处理方法：

　　Handling method:

　　根据胶液的特性，选择合适的环境温度范围进行操作。通常，室温（20-25°C）是较为理想的温度。

　　Select the appropriate ambient temperature range for operation based on the characteristics of the adhesive solution. Usually, room temperature (20-25 ° C) is the ideal temperature.

　　如果环境温度较低，可以使用加热装置对胶桶进行预热，提高胶液的流动性。

　　If the ambient temperature is low, a heating device can be used to preheat the glue barrel and improve the fluidity of the glue solution.

　　如果环境温度较高，可以采取降温措施，如使用风扇或空调，避免胶液过早固化。

　　If the ambient temperature is high, cooling measures can be taken, such as using fans or air conditioning, to avoid premature curing of the adhesive.

　　胶液质量问题

　　Quality issues with the adhesive solution

　　问题描述：胶液本身存在质量问题，导致出胶异常。

　　Problem description: The adhesive itself has quality issues, resulting in abnormal dispensing.

　　可能原因：

　　Possible reasons:

　　胶液储存不当，受潮、受热或过期，导致性能下降。

　　Improper storage of adhesive solution can lead to performance degradation due to moisture, heat, or expiration.

　　组分和B组分的批次不同，配伍性不佳。

　　The batches of component and component B are different, resulting in poor compatibility.

　　胶液中含有杂质或污染物，影响其性能。

　　The adhesive contains impurities or pollutants that affect its performance.

　　处理方法：

　　Handling method:

　　确保胶液存放在干燥、阴凉的地方，避免阳光直射和高温环境。

　　Ensure that the adhesive is stored in a dry, cool place, away from direct sunlight and high temperature environments.

　　使用同一批次的A组分和B组分，确保其配伍性良好。

　　Use the same batch of component A and component B to ensure good compatibility.

　　在使用前检查胶液的质量，确保其无异味、无沉淀、无变色等异常现象。

　　Before use, check the quality of the adhesive to ensure that it has no odor, sediment, discoloration or other abnormal phenomena.

　　二、预防措施

　　2、 Preventive measures

　　为了减少“出花胶”现象的发生，建议采取以下预防措施：

　　To reduce the occurrence of "flower gum" phenomenon, it is recommended to take the following preventive measures:

　　定期维护设备：定期检查和维护打胶机的各个部件，确保其正常运行。特别是计量泵、混合管、密封件等关键部件，应定期清洗和更换。

　　Regular maintenance of equipment: Regularly inspect and maintain the various components of the glue machine to ensure its normal operation. Especially for key components such as metering pumps, mixing pipes, and seals, they should be cleaned and replaced regularly.

　　正确操作设备：严格按照设备的操作规程进行操作，避免误操作或不当使用。打胶时应保持稳定的出胶速度，避免频繁开关胶枪。

　　Proper operation of equipment: Strictly follow the operating procedures of the equipment to avoid misoperation or improper use. When applying glue, a stable dispensing speed should be maintained to avoid frequent opening and closing of the glue gun.

　　选择优质胶液：选用质量可靠的双组份胶液，确保其符合产品要求。避免使用过期或储存不当的胶液。

　　Choose high-quality adhesive solution: Choose reliable two-component adhesive solution to ensure it meets product requirements. Avoid using expired or improperly stored adhesive.

　　保持环境清洁：工作环境应保持清洁，避免灰尘、杂物等进入胶桶或管道。定期清理设备周围的杂物，确保良好的操作环境。

　　Keep the environment clean: The working environment should be kept clean to prevent dust, debris, etc. from entering the glue bucket or pipeline. Regularly clean the debris around the equipment to ensure a good operating environment.

　　合理设置参数：根据胶液的特性和实际需求，合理设置打胶机的参数，如配比、压力、速度等，确保最佳的打胶效果。

　　Reasonable parameter setting: Based on the characteristics and actual needs of the glue solution, set the parameters of the glue machine reasonably, such as ratio, pressure, speed, etc., to ensure the best glue effect.

　　三、总结

　　3、 Summary

　　双组份打胶机出现“出花胶”现象可能是由多种因素引起的，包括配比不准确、混合不充分、空气混入、胶桶或管道堵塞、温度影响以及胶液质量问题等。通过仔细检查设备、调整操作参数、选择优质胶液以及定期维护保养，可以有效解决这些问题，确保打胶机的正常运行和胶体的质量。如果问题持续存在或无法自行解决，建议联系专业的技术人员或设备供应商寻求帮助。

　　The phenomenon of "flower glue" appearing in the two-component gluing machine may be caused by various factors, including inaccurate proportioning, insufficient mixing, air mixing, blockage of the glue bucket or pipeline, temperature influence, and quality problems of the glue solution. By carefully inspecting the equipment, adjusting operating parameters, selecting high-quality glue solution, and regular maintenance, these problems can be effectively solved to ensure the normal operation of the glue machine and the quality of the glue. If the problem persists or cannot be resolved on its own, it is recommended to contact professional technicians or equipment suppliers for assistance.

　　本文由 双组份打胶机 友情奉献.更多有关的知识请点击   http://www.jncsjx.com  真诚的态度.为您提供为全面的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待

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