玻璃拥有良好的透过、透光性能，化学稳定性较高，并且可以根据加工方法不同而获得较强的机械强度与保温隔热效果，因此能够用于各行各业，满足不同的需求。加工玻璃需要使用到各式各样的玻璃生产设备，将玻璃原片加工成各种各样的玻璃成品，满足大家的需求。接下来我们将介绍玻璃生产常用设备，并特别说明中空玻璃生产线。
Glass has good transmittance and light transmittance, high chemical stability, and can obtain strong mechanical strength and thermal insulation effect according to different processing methods, so it can be used in all walks of life to meet different needs. The processing of glass requires the use of various glass production equipment to process the original glass into various glass products to meet everyone's needs. Next, we will introduce the common equipment for glass production, especially the insulating glass production line.
一、中空玻璃生产线 中空玻璃生产线是玻璃深加工设备的一种,主要用来加工制作中空玻璃,玻璃原片切割后进入中空生产线
1、 Insulating glass production line Insulating glass production line is one of the glass deep processing equipment, which is mainly used to process and make insulating glass. The original glass piece is cut and then enters the insulating production line
主要经过清洗、干燥、制作间隔框、充干燥剂、首道密封(涂丁基胶)、检查、放框合片、压片、第二道密封(聚硫胶或硅酮胶)、下片,这几道工序
It mainly includes cleaning, drying, making spacer frame, filling desiccant, first sealing (applying butyl rubber), inspection, frame and sheet closing, sheet pressing, second sealing (polysulfide rubber or silicone rubber), and sheet unloading
加工出来的产品质量较高,加工速度很快.
The processed products are of high quality and fast processing speed
中空玻璃生产线主要有四段:入料段、清洗干燥段、检查段和合片段.四段均以相同的倾角立式安放,结构紧凑、经济实用、效率高、维护方便.清洗箱为不锈钢材料制造,传送辊为耐酸碱橡胶辊;通过农业生产体系玻璃视窗可随时方便地观察玻璃清洗情况;入料段、清洗干燥段采用手动无级调速电机传动,玻璃以合适的速度平稳地运行.干燥段采用大风力倾斜风刀能使玻璃表面得以干燥.检查段设有灯管,能清晰地检查玻璃的清洗质量;合片段具有玻璃定位及铝框定位装置,能完成玻璃定位、铝框定位安放功能.玻璃由传送胶辊承托及传送,传送辊由电机(辊压段电机)经过变频调速器通过链轮带动,玻璃由清洗干燥段低速进入本段,经检查合格后加速运行至下一工作段,提高工作效率;由变频调速器控制本段调速电机的运行速度,光电开关控制玻璃进入下一工作段.
The insulating glass production line mainly consists of four sections: feeding section, cleaning and drying section, inspection section and combination section. The four sections are vertically placed at the same inclination angle, with compact structure, economy and practicality, high efficiency and convenient maintenance. The cleaning box is made of stainless steel, and the transfer roller is acid and alkali resistant rubber roller; Through the glass window of agricultural production system, it is convenient to observe the glass cleaning at any time; The feeding section and the cleaning and drying section are driven by a manual stepless speed regulation motor, and the glass runs smoothly at a suitable speed. The drying section uses a strong wind tilt blade to dry the glass surface. The inspection section is equipped with a lamp to clearly check the cleaning quality of the glass; The combined segment is equipped with glass positioning and aluminum frame positioning devices, which can complete the glass positioning and aluminum frame positioning and placement functions. The glass is supported and transported by the conveyor rubber roller, which is driven by the motor (roller section motor) through the frequency converter through the sprocket. The glass enters this section at a low speed from the cleaning and drying section, and accelerates to the next working section after passing the inspection, so as to improve the work efficiency; The variable frequency governor controls the running speed of the speed regulating motor in this section, and the photoelectric switch controls the glass to enter the next working section
中空玻璃生产线的清洗水路系统为循环系统,其水箱配有恒温水加热装置,水温可自动保持在合理的范围.
The cleaning water system of the insulating glass production line is a circulating system. Its water tank is equipped with a thermostatic water heating device, and the water temperature can be automatically maintained in a reasonable range

水由水泵从水箱抽出,经喷淋水管喷到玻璃表面上,清洗玻璃后流回水箱,循环使用.若水质较差,需配备水处理装置(用户自备),水经处理后进入水箱,按上述步骤循环使用.
The water is pumped out of the water tank by the water pump and sprayed onto the glass surface through the spray pipe. After cleaning the glass, it flows back to the water tank for recycling. If the water quality is poor, it needs to be equipped with a water treatment device (prepared by the user). After treatment, the water enters the water tank and is recycled according to the above steps
风路系统:由风机通过一对倾斜风刀,吹干玻璃.
Air path system: the glass is dried by a fan through a pair of inclined air knives
调试方法
Commissioning method
1.1 将中空玻璃生产线轻置于安装位,正确摆放生产线各段的位置次序.
1.1 Lightly place the insulating glass production line in the installation position and correctly place the position order of each section of the production line
1.2 机身调平.调整机器底座上调平螺栓高度,使传送辊、支撑尼龙轮支撑面等高,斜架上的背靠轮共面,各段相对平行,然后锁紧螺母.
1.2 Machine body leveling. Adjust the height of leveling bolts on the machine base so that the supporting surface of the conveyor roller and supporting nylon wheel is the same height, the back wheels on the inclined frame are coplanar, and the sections are relatively parallel, and then lock the nuts
1.3 将各段间需联接的部位联接紧固,联接好由入料段到清洗干燥段的传动链条.正确摆放风机及水箱,并按水路、风路系统图接好风管、水管.
1.3 Connect and fasten the parts to be connected between the sections, connect the drive chain from the feeding section to the cleaning and drying section, correctly place the fan and water tank, and connect the air pipe and water pipe according to the water and air circuit system diagram
1.4 一体检查机器所有紧固件连接处是否因运输震动而松动,并逐件紧固(特别是各接线端子连接处是否松动).
1.4 Check whether the connections of all fasteners of the machine are loose due to transportation vibration and tighten them one by one (especially whether the connections of each terminal are loose)
1.5 接地线用截面积不小于4平方毫米的软铜心黄绿绝缘线,接地电阻不大于4 欧姆.
1.5 The soft copper core yellow-green insulated wire with a sectional area of not less than 4 mm2 shall be used for the grounding wire, and the grounding resistance shall not be greater than 4 Ω
1.6 接通气源,检查管路是否通畅,有无破损.气源压力要求0.6~0.8Mpa.
1.6 Connect the air source and check whether the pipeline is smooth and damaged. The air source pressure is required to be 0.6~0.8Mpa
1.7 接通电源,试验各电机的旋转方向是否正确,各段传动链轮是否灵活、平稳.
1.7 Turn on the power and test whether the rotation direction of each motor is correct and whether the drive sprocket of each section is flexible and stable
1.8 整机清洁,整理工作区间.
1.8 Clean the whole machine and tidy the working area
以上就是为大家介绍的有关中空玻璃生产线详细的介绍,希望对您有所帮助.如果您有什么疑问的话,欢迎联系我们.我们将以的态度,为您提供服务http://www.jncsjx.com
The above is the detailed introduction of the insulating glass production line introduced for you. I hope it can help you. If you have any questions, please contact us. We will provide you with service with our attitude http://www.jncsjx.com